Tailored femtosecond Bessel beams for high-throughput, taper-free through-silicon vias (TSVs) fabrication

Fei He, Junjie Yu, Wei Chu, Zhaohui Wang, Yuanxin Tan, Ya Cheng, Koji Sugioka

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

7 Scopus citations

Abstract

For higher-density integration and acceleration of operating speed in Si ICs, 3D integration of wafers and/or dies is essential. Fabrication of current 3D ICs relies on 3D assembly which electrically connects stacked chips to form a single circuit. A key technology for the 3D assembly is TSVs which are vertical electrical connections passing completely through silicon chips to electrically connect vertically assembled Si ICs. Typical TSVs have wide features, with diameters of a range from several microns to 50 μm and depths up to 500 μm with aspect ratios up to 15 depending on the application and integration scheme. In this work, we present high-throughput, taper-free TSVs fabrication using femtosecond Bessel beams operated at different wavelengths from 400 nm to 2.4 μm. Furthermore, special phase filters are designed to suppress the damages induced by the side-lobes of Bessel beams for high-quality TSVs fabrication. Our technique can be potentially used for 3D assembly in manufacture of 3D silicon integrated circuits.

Original languageEnglish
Title of host publicationLaser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XXI
EditorsBeat Neuenschwander, Stephan Roth, Costas P. Grigoropoulos, Tetsuya Makimura
PublisherSPIE
ISBN (Electronic)9781628419702
DOIs
StatePublished - 2016
Externally publishedYes
EventLaser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XXI - San Francisco, United States
Duration: 15 Feb 201618 Feb 2016

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume9735
ISSN (Print)0277-786X
ISSN (Electronic)1996-756X

Conference

ConferenceLaser Applications in Microelectronic and Optoelectronic Manufacturing (LAMOM) XXI
Country/TerritoryUnited States
CitySan Francisco
Period15/02/1618/02/16

Keywords

  • Bessel beam
  • Through-Silicon vias
  • binary phase plate
  • femtosecond laser
  • micromachining

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