Synthesis of sub-micro-sized solid alpha alumina fibers with smooth surfaces by sol-gel method

Alumina sol containing nano-meter sized Al₂O₃ particles were synthesized using aluminum sec-butoxide and nitric acid as precursor and peptizing agent, respectively. Polyvinylpyrrolidone (PVP) was added to prevent particle growth and adjust sol viscosity. PVP/alumina hybrid fibers were drawn from the sol with a viscosity value in the range of 2,500-3,000 mPa.s. By guided through a temperature gradient tube furnace at a rate of 4 m/min, the wet PVP/alumina hybrid fibers were sufficiently dried. Sub-micro-sized pure alpha alumina fibers were obtained by sintering the dry hybrid fibers at 1,000 °C for 3 h. The organic matters were decomposed within a wide temperature range from 150 to 800 °C allowing the nano Al ₂O₃ particles to gradually get together and form solid alumina fibers with smooth surfaces.