Synthesis of nanosized Silicalite-1 in F^-media

This paper reports on the successful crystallization of monodisperse, highly crystalline, nanosized zeolite Silicalite-1 crystals in fluoride media by using an active silica gel as silica source and tetrapropylammonium fluoride as structure directing agent. The synthesis procedure is hydrothermal dynamic crystallization. The silica/water ratio and synthesis temperature were reduced to optimize the number of crystal nuclei and control the rate of crystallization for obtaining nanosized zeolite crystals. Meanwhile, F^- ions were used to partly replace OH^- ions in the synthesis system to obtain zeolite products with high crystallinity. Analytical results of XRD-, SEM-, Dynamic Light Scanning- (DLS) IR-, Simultaneous Thermal Analysis- (STA) and N₂ adsorption and desorption experiments show that the average particle size of zeolite Silicalite-1 product is about 45 nm and shows high crystallinity. The F^- containing Silicalite-1 zeolite sample was compared with an industrial ZSM-5 zeolite sample and it shows obvious advantages in both reduced particle size and enhanced crystallinity.