Recovering chemical sludge from the zero liquid discharge system of flue gas desulfurization wastewater as flame retardants by a stepwise precipitation process

  • Jiaming Guo
  • , Zhen Zhou*
  • , Qiang Ming
  • , Dongqi Sun
  • , Fei Li
  • , Jiafu Xi
  • , Qiong Wu
  • , Jian Yang
  • , Qing Xia
  • , Xiaodan Zhao
  • *Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

20 Scopus citations

Abstract

In this study, a five-stage stepwise precipitation process, including pre-sedimentation, magnesium removal, gypsum precipitation, ettringite precipitation and calcium removal, was proposed as a softening pretreatment for zero liquid discharge system for flue gas desulfurization wastewater. Batch tests and long-term bench-scale experiment showed that magnesium, sulfate and calcium were efficiently removed with efficiencies all above 98.0%, leaving a clean effluent majorly containing NaCl and NaOH. The precipitated CaSO4, CaCO3, Mg(OH)2 and ettringite were completely separated by stepwise precipitation, and the purity of Mg(OH)2 and ettringite were further enhanced by washing and soaking treatment. CaSO4 and CaCO3 can be directly recycled as gypsum product and desulfurizing agent within the power plant, while Mg(OH)2 and ettringite presented proper particle size and excellent thermal properties as a synergistic flame retardant. The flame retardancy of ethylene vinyl acetate copolymer were greatly improved when blended with recovered Mg(OH)2 and ettringite, and possessed better performance by blending them together because ettringite could act as a dispersing and compatible agent of Mg(OH)2, and relieve the intensity of smoke releasing. Chemical sludge recovery compensates the total cost of the five-stage process by 45.0%, and makes the process technically versatile, economically beneficial and environmentally friendly without solid waste production.

Original languageEnglish
Article number126054
JournalJournal of Hazardous Materials
Volume417
DOIs
StatePublished - 5 Sep 2021
Externally publishedYes

Keywords

  • Chemical precipitation
  • Flame retardant
  • Limiting oxygen index
  • Sludge
  • Zero liquid discharge

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