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Phosphorus-Doped Cu/Fe2O3Electrocatalysts with Optimized Synergy between the Different Sites for Efficient Urea Electrosynthesis

  • Ting Deng
  • , Shuaiqiang Jia*
  • , Cheng Xue
  • , Hailian Cheng
  • , Jiapeng Jiao
  • , Xiao Chen
  • , Zhanghui Xia
  • , Mengke Dong
  • , Chunjun Chen
  • , Haihong Wu*
  • , Mingyuan He
  • , Buxing Han*
  • *Corresponding author for this work
  • East China Normal University
  • Institute of Eco-Chongming
  • CAS - Institute of Chemistry

Research output: Contribution to journalArticlepeer-review

Abstract

Urea electrosynthesis from the coelectrolysis of CO2and NO3(UECN) has emerged as a promising sustainable alternative to traditional energy-intensive methods; however, the rational design of advanced electrocatalysts capable of achieving concurrent optimization of Faradaic efficiency (FE) and urea yield rates continues to pose a fundamental challenge in this field. Herein, we developed a phosphorus-doped Cu/Fe2O3electrocatalyst (denoted as P–Cu/Fe2O3), where phosphorus atoms partially substitute for oxygen atoms within the Cu/Fe2O3heterostructure. This engineered electrocatalyst achieves exceptional urea electrosynthesis performance, delivering a very high Faradaic efficiency of 73.81% with a corresponding yield rate of 62.74 mmol h–1g–1cat.at −0.68 V vs RHE, which are superior to most UECN electrocatalysts reported to date. Notably, the urea yield rate can be further boosted to 97.11 mmol h–1g–1cat.at −0.88 V vs RHE. Operando spectroscopic characterization and density functional theory (DFT) simulations indicated that P doping modulates the electronic structure of the electrocatalyst surface, which promotes the formation of *CO and *NO, lowers the energy barrier for the coupling of *CO and *NO, and increases *H coverage to facilitate the hydrogenation process during UECN. This multisite cooperative mechanism establishes a new paradigm for designing high-performance electrocatalysts, demonstrating substantial potential for industrial-scale urea production.

Original languageEnglish
Pages (from-to)32924-32931
Number of pages8
JournalJournal of the American Chemical Society
Volume147
Issue number36
DOIs
StatePublished - 10 Sep 2025

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