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Oxygen-mediated tandem polyethylene upcycling for selective aromatic synthesis

  • Shengming Li
  • , Weilin Tu
  • , Wei Zhang*
  • , Penglei Yan
  • , Du Chen
  • , Zhao Wang
  • , Wenjun Chen
  • , Panpan Xu
  • , Mingyu Chu
  • , Muhan Cao
  • , Qiao Zhang
  • , Fan Zhang*
  • , Jinxing Chen*
  • , Johannes A. Lercher*
  • *Corresponding author for this work
  • Soochow University
  • National Engineering Laboratory of Eco-Friendly Polymeric Materials
  • CAS - Suzhou Institute of Nano-Tech and Nano-Bionics
  • Technical University of Munich

Research output: Contribution to journalArticlepeer-review

Abstract

Selective chemical upcycling of waste polyethylene (PE) into high-value aromatics is conceptually very attractive. Yet, up to now the aromatic product selectivity typically remains below 50%, mainly limited by competing hydrogenolysis. We report here a cascade process that combines the selective aerobic oxidation of hydrogen, in situ generated from PE via cleavage of C(sp3)–H, with oxygen and the endothermic aromatization of PE. Our tandem aerobic oxidation–aromatization approach boosts the catalytic activity at moderate temperatures of up to 280°C in ambient air. Concurrently, hydrogen removal shifts the chemical equilibrium favorably toward formation of aromatic products, achieving an aromatic selectivity of 78 mol%. Demonstrated on a near kilogram scale with upscaled catalysts under mild conditions, our approach offers a scalable, energy-efficient solution for the high-selectivity conversion of plastic waste into valuable chemical intermediates and solvents.

Original languageEnglish
JournalNational Science Review
Volume13
Issue number12
DOIs
StatePublished - Jun 2026

Keywords

  • aerobic oxidation
  • aromatization
  • industrial grade
  • polyethylene upcycling
  • thermodynamic series

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