Design, fabrication, and characterization of a single-polarization single-mode flexible hollow waveguide for low loss millimeter wave propagation

A flexible metallic waveguide with elliptical core that achieves single-polarization single-mode (SPSM) propagation at millimeter wave was designed, fabricated, and characterized. In order to achieve SPSM propagation, optimization of the lengths of major/minor axes of elliptical core was conducted to cut off one of the two orthogonally polarized fundamental modes and all high-order modes. A one-meter long hollow elliptical waveguide (HEW) with major/minor axis length of 1.5/2.7mm was fabricated. The substrate tube was a flexible elliptical polycarbonate (PC) tube, which was fabricated through glass-draw technique. Silver film was then coated on the inner surface of the tube. Simulation results show that the 1.5/2.7mm HEW maintains SPSM propagation in the frequency band from 66.5 to 114 GHz. The SPSM operation was experimentally discussed in detail at 100 GHz. The measured loss of 2.58 dB/m and the output polarization ratio of 99.9% was obtained after propagating one meter. Furthermore, the waveguide was robust to bending and twisting. The additional loss was as small as 0.2 dB/m even when the waveguide was coiled into a circle. The potential application of HEWs as polarizers was demonstrated by using a 10 cm long waveguide for polarization detection and extinction ratio of 22.3 dB was achieved at 100 GHz.